Air Cooled Heat Exchanger

1.How It Works​

The Air Cooler utilizes ​forced air convection and finned-tube heat exchange technology​ to dissipate heat from fluids:

​Heat Transfer: High-temperature media (water/oil/gas) flow through internal tubes, transferring heat to fin surfaces via conduction.

​Air Forced Convection: Axial fans drive ambient air across finned tubes, absorbing heat and discharging it to the atmosphere.

​Fin Optimization: Aluminum/copper fins increase heat transfer area by 10-24x, compensating for air's low specific heat capacity.

​Smart Control: Adjustable louvers and variable-speed fans maintain outlet temperature stability (±1.5℃).

​2.Key Advantages​

​Water-Free Operation​

100% water saving vs. traditional cooling systems, saving 5,000+ tons annually.

Zero wastewater discharge, compliant with ISO 14001 standards.

​Energy Efficiency​

Low-noise axial fans (≤65dB) and VFD control reduce energy consumption by 40%.

Finned tubes achieve heat transfer coefficients of 300-800W/m²·℃, boosting efficiency by 30%.

​Industrial Durability​

Hot-dip galvanized steel/316L stainless steel tubes resist corrosion for 15+ years; zinc-plated or PP housing ensures weather resistance.

Modular design enables parallel operation without downtime.

​Multi-Scenario Adaptability​

Operates from -30℃ to 120℃, with anti-freeze (Arctic) or high-temperature (metallurgy) models.

Compatible with water, oil, ammonia, and refrigerants (up to 69MPa).

​Cost-Effectiveness​

Saves $500,000+ annually for 3000m³/h systems, with ROI within 2 years.

​3.Applications​

​Oil & Gas: Refinery vapor condensation, reactor cooling (e.g., hydrogenation), lubricant temperature control.

​Power Generation: Gas turbine inlet cooling, hydrogen cooling for generators, nuclear plant backup.

​Data Centers: Indirect free cooling reduces PUE from 1.6 to 1.3.

​Manufacturing: Mold cooling for injection molding, hydraulic system cooling in steel casting.

​New Energy: PV polysilicon tail gas cooling, lithium battery roller temperature control.

​Technical Specifications​

ParameterSpecificationSourceMedia CompatibilityWater/Oil/NH3/R134aHeat Transfer Rate300-800W/m²·℃Noise (1m distance)≤65dB (≤55dB in Night Mode)Fan Power0.37-1.5kW (VFD Adjustable)Pressure Rating0-30MPa (Customizable)Protection ClassIP55 (Dust/Water Resistance)

​4.Service Commitment​

​Global Warranty: 12-month coverage with lifetime support for core components.

​IoT Monitoring: Optional real-time analytics for energy use, temperature, and fault alerts.

​24/7 Support: On-site engineers within 48 hours, custom retrofit solutions.