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High-Efficiency Square Counter Current Cooling Tower for Industry
Hebei Longxuan Environmental Protection Equipment Co., LTD. is a leading manufacturer and exporter of industrial cooling equipment, focusing on advanced technologies and sustainable solutions. Their flagship product, the Square Counter Current Cooling Tower, delivers superior performance in diverse industrial scenarios. Featuring cooling capacities from 25 to 5000 T/h, this state-of-the-art system integrates eco-friendly materials, high efficiency, and flexible applications.
According to the Cooling Technology Institute, counter current designs offer enhanced heat exchange, minimized drift, and higher evaporation rates, supporting industries in reducing energy consumption and operational costs.
- Cooling capacity: 25–5000 T/h
- Applications: Casting, forging, air compressors, central air conditioning, ground source heat pumps, printing presses, die casting, injection molding
- Cooling medium: Pure water, quenching liquid, hydraulic oil
Contact Information
Company: Hebei Longxuan Environmental Protection Equipment Co., LTD.
Website: https://www.longxuanfrp.com
Phone: +86 18631823130
Mobile: +86 17631849152
Email: longxuanfrp@gmail.com
Address: 20 Xingyuan South Street, Zaoqiang County, Hengshui City, Hebei Province, China
The Square Counter Current Cooling Tower market is experiencing significant growth, driven by industrial modernization, environmental regulations, and the demand for energy efficiency. According to Market Research Future, the global cooling tower industry is projected to reach USD 3.4 billion by 2027, at a CAGR of over 5% from 2020. Innovation in heat exchange fill, fan design, and smart controls are reshaping industry standards, resulting in improved performance, lower maintenance, and reduced water/oil consumption.
Square Counter Current Cooling Tower systems are widely implemented in metallurgy, electronics manufacturing, plastics processing, HVAC, and energy sectors. Their adaptability to extreme climates, robust structure, and low-carbon features make them a preferred choice for both new installations and upgrades.
Technical Parameter Table| Model | Cooling Capacity (T/h) | Fan Power (kW) | Air Flow (m³/h) | Dimensions (mm) | Water Inlet Temp (°C) | Water Outlet Temp (°C) | Noise Level (dB) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| LXS-50 | 50 | 3.0 | 45,000 | 1800×1860×2150 | 37 | 32 | 62 | 1,800 |
| LXS-100 | 100 | 5.5 | 92,000 | 2350×2500×3200 | 37 | 32 | 67 | 2,600 |
| LXS-300 | 300 | 15 | 275,000 | 3600×2850×4600 | 38 | 32 | 74 | 6,200 |
| LXS-500 | 500 | 22 | 510,000 | 4200×3300×5190 | 38 | 32 | 76 | 8,800 |
| LXS-1000 | 1000 | 40 | 1,000,000 | 5700×4750×6660 | 39 | 32 | 80 | 18,500 |
| LXS-3000 | 3000 | 110 | 2,750,000 | 9400×8200×8200 | 39 | 32 | 84 | 35,500 |
| LXS-5000 | 5000 | 185 | 4,150,000 | 12400×9500×9360 | 40 | 32 | 88 | 55,000 |
Square Counter Current Cooling Tower systems are utilized across various industries requiring strict process temperature control and water conservation. Key application scenarios include:
- Metallurgy & Casting: Extracting heat from metal treatment and casting lines, maintaining product quality and tool life.
- Injection Molding & Plastics: Cooling molds and hydraulic systems for improved molding precision and high-speed cycles.
- Central Air Conditioning: Serving HVAC plants, chillers, and building complexes, reducing energy usage and equipment wear.
- Electronics Manufacturing: Stabilizing temperature-sensitive processes, ensuring high-level product yields.
- Energy & Power: Heat rejection for cogeneration units, air compressors, and turbines, supporting continuous plant performance.
- Die Casting: Quick dissipation of process heat, improving uptime and machinery longevity.
- Printing & Chemical: Cooling print machinery, chemical reactors, and process fluids.
- Compact square footprint maximizes onsite layout flexibility and modular scalability.
- FRP anti-corrosion casing, extended service life, and eco-friendly design.
- High-efficiency fill and drift eliminator for superior water savings and evaporation rates.
- Low-noise fan and optimized air ducting meeting strict urban and industrial regulations.
- Smart control options (IoT, PLC) for operational optimization and remote monitoring.
- Easy access for inspection, cleaning, and maintenance.
Frequently Asked Technical Questions
- 1. What are the recommended materials for tower housing and internal components?
- Answer: Hebei Longxuan utilizes high-quality FRP (fiber-reinforced plastic) for tower shells, which is resistant to corrosion, UV, and aging. Key internal parts such as fill and splash mats commonly use PVC, ABS, or PP for optimal water distribution and durability.
- 2. What installation standards and site requirements apply?
- Answer: Square Counter Current Cooling Tower installations follow international standards such as CTI STD-201 and GB/T7190.2-2018. Level concrete foundation, strong anchoring, ample air intake clearance, and vibration-damping measures are essential for optimal performance.
- 3. How is the specification (capacity) selected?
- Answer: Capacity selection is based on design water flow, process heat load, ambient wet bulb temperature, and required approach. Consultation with technical experts and calculation tools (as recommended by Cooling Technology Institute) ensures best-fit selection.
- 4. What distinguishes the square counter current design from other tower types?
- Answer: The counter current pattern enables water and air to move in opposite directions, enhancing contact time and thermal efficiency. The square structure further allows for modular combinations, easier installation, and space optimization compared to circular towers.
- 5. What about noise level compliance?
- Answer: Hebei Longxuan towers deliver low noise operation (as low as 62 dB for LXS-50 model) using aerodynamic fans, sound barriers, and precision manufacturing to meet industrial and community standards (EN ISO 3744).
- 6. Which filling systems are adopted?
- Answer: The towers employ high-efficiency film fill, commonly using cross-fluted PVC or PP sheets, to raise the specific surface area for greater heat rejection and minimal drift loss.
- 7. Can the towers handle variable cooling media (water, hydraulic oil, quenching liquid)?
- Answer: Yes, the Square Counter Current Cooling Tower supports a broad range of clean water, water-glycol mixtures, various hydraulic oils, and specialized quenching media, aided by chemical-resistant materials.
Driven by evolving environmental policies and the growing emphasis on sustainability, Square Counter Current Cooling Tower solutions are increasingly integrating energy-saving motors, drift eliminators, and low-carbon materials. According to the Journal of Heat Transfer (ASME), the industry seeks continuous improvement in thermal transfer media, fan blade aerodynamics, and digital remote control.
Hebei Longxuan Environmental Protection Equipment Co., LTD. stands at the forefront of this transition, providing products certified to ISO 9001 and CTI standards, and delivering technical customization based on thorough onsite analysis and digital modeling.
EEAT & Authoritative ReferencesThe expertise of Square Counter Current Cooling Tower development at Hebei Longxuan is supported by references and performance data from international journals, field applications, and leading professional forums:
- Cooling Technology Institute: www.cti.org
- ASHRAE Journal: www.ashrae.org/journal
- ASME Journal of Heat Transfer: www.asme.org/heattransfer
- CoolingBestPractices: Guide to Cooling Tower Selection and Design
- Market Research Future: Cooling Tower Market Trends
- Cooling Technology Institute. (2022). www.cti.org
- "Guide to Cooling Tower Selection and Design," CoolingBestPractices. Read Article
- ASHRAE Journal, Industry Best Practices. Discover More
- Market Research Future, "Cooling Tower Market Research Report", View Trends
- ASME Journal of Heat Transfer. Explore Research
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20 Xingyuan South Street, Zaoqiang County, Hengshui City, Hebei Province, China
