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FRP Pultrusion Equipment

Pultrusion equipment is an automated continuous production system for manufacturing ​​high-strength fiberglass reinforced plastic (FRP) profiles​​ with consistent cross-sections. Longxuan's pultrusion lines integrate advanced ​​temperature control, tension monitoring, and resin injection technologies​​ to produce profiles with ​​60% higher mechanical properties​​ than conventional methods.
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Core System Components​​

 

1.​​Fiber Delivery System​​

 

Creel capacity: 48-288 positions (customizable)

Electrostatic fiber spreaders for optimal resin penetration

 

2.Resin Injection Module​​

 

Closed-chamber design reduces VOC emissions by ​​90%​​

Dual-component metering pumps (accuracy ±0.5%)

 

3.Heating & Curing System​​

 

6-12 zone electric/heating oil temperature control (±1°C)

Profile surface temperature monitoring with IR sensors

 

4.Pulling Mechanism​​

 

Servo-controlled caterpillar pullers (max. 3m/min)

200-ton clamping force with anti-slip teeth design

 

​​Technical Specifications​​

 

Model

LX-PE600

LX-PE1200

LX-PE2000

Max. Pull Force

6 ton

12 ton

20 ton

Profile Width

≤600mm

≤1200mm

≤2000mm

Thickness

1-50mm

1-80mm

1-100mm

Power

45kW

85kW

160kW

Line Speed

0.2-2m/min

0.1-1.5m/min

0.05-1m/min

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Key Process Advantages​​

 

✔ ​​Precision Control​​: PLC system with HMI touchscreen (500+ recipe storage)

✔ ​​Material Flexibility​​: Compatible with epoxy, vinyl ester, and polyurethane resins

✔ ​​Surface Options​​: In-line sanding, gel coating, or film application

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Producible Profiles​​

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​​Structural Shapes​​: I-beams, channels, angles

​​Electrical Components​​: Insulator rods, cable trays

​​Specialty Profiles​​: Wind turbine blades, bridge decking

 

​​Quality Assurance​​

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​​Real-time Monitoring​​: Resin viscosity, fiber tension, and cure degree sensors

​​Post-processing​​: Automatic cutting (±0.5mm length tolerance)

​​Testing Equipment​​: On-line ultrasonic thickness gauge

​​Certifications​​: CE, ISO 9001, ASME RT-2

 

​​Industry Applications​​

 

◼ ​​Construction​​: FRP rebar, window frames

◼ ​​Transportation​​: Truck side rails, aircraft components

◼ ​​Energy​​: Solar panel supports, transformer spacers

​​Lead Time​​: 90 days for standard lines, 120-150 days for customized systems

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Address

20 Xingyuan South Street, Zaoqiang County, Hengshui City, Hebei Province, China

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