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Demister

Applications​​:Utility-scale solar farms:​​ Module-level access for O&M ​​Commercial rooftops:​​ OSHA-compliant maintenance paths ​​Floating PV systems:​​ Corrosion-resistant versions ​​BIPV projects:​​ Architectural-grade finishes
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Product information
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1.Keywords

 

Demister Pad, Wire Mesh Mist Eliminator, Vane-Type Separator, Fiberbed Filter, Chevron Mist Eliminator, PP Demister, FRP Mist Eliminator, Acid-Resistant Demister, High-Efficiency Mist Removal, Scrubber Demister, Knockout Drum Internals

 

2.​​Technical Specifications​​

​​

1. Types & Materials​​

 

​​Type​​

​​Material Options​​

​​Efficiency​​

​​Pressure Drop​​

​​Wire Mesh​​

304/316SS, PP, PVDF

99% @ 10µm+

50-150 Pa

​​Vane Pack​​

FRP, PVC, Aluminum

99.5% @ 8µm+

100-250 Pa

​​Fiberbed​​

Glass Fiber, PP

99.9% @ 3µm+

300-600 Pa

​​Chevron​​

PP, FRP, Stainless

99% @ 5µm+

80-200 Pa

​​

2. Standard Parameters​​

 

​​Parameter​​

​​Specification​​

​​Gas Velocity​​

2-5 m/s (Optimal)

​​Liquid Load​​

≤100 m³/h·m²

​​Temperature Range​​

-40°C to +120°C (PP) / +400°C (SS)

​​pH Resistance​​

0-14 (PVDF/FRP)

 

3.​​Key Features​​

​​

1. High-Efficiency Separation​​

​​Multi-Stage Design​​:

Primary: Coarse mesh (≥50µm)

Secondary: Fine fibers (3-10µm)

Re-entrainment Control​​:

Integrated drainage hooks & anti-rebound baffles

 

​​2. Corrosion-Resistant Materials​​

 

​​Material​​

​​Best For​​

​​Limitations​​

​​PP​​

HCl, H₂SO₄ (<60%)

<80°C

​​PVDF​​

HNO₃, HF, Cl₂

<120°C

​​316L SS​​

High-temp steam

Not for HCl

​​FRP​​

Mixed acids

<150°C

 

​​3. Modular Installation​​

​​Quick-Release Frames​​:

Clamp-type (DN300-DN2000)

Flanged (ASME/ANSI)

 

Custom Shapes​​:

Circular, rectangular, sectoral

 

​​4.Industry Applications​​

​​

A. Chemical Processing​​

​​Sulfuric Acid Plants​​:

Borosilicate glass fiber beds for 99.9% H₂SO₄ mist removal

 

Chlor-Alkali Industry​​:

PVDF vanes for wet chlorine gas

 

​​B. Oil & Gas​​

Glycol Dehydration​​:

Stainless steel mesh for TEG carryover control

 

​​Compressor Stations​​:

Coalescing filters for lube oil mist

 

​​C. Power Generation​​

​​Flue Gas Desulfurization​​:

FRP chevrons with SO₂-resistant coating

 

Geothermal Steam​​:

Titanium mesh for H₂S/CO₂

 

​​D. Semiconductor​​

Wafer Etching​​:

PTFE-coated fiberbeds for HF mist

 

​​5.Performance Data​​

​​

1. Removal Efficiency​​

 

​​Droplet Size (µm)​​

​​Wire Mesh​​

​​Vane Pack​​

​​Fiberbed​​

20+

99%

99.9%

100%

10-20

97%

99%

99.9%

3-10

85%

95%

99%

​​

2. Comparative Analysis​​

 

​​Type​​

​​Pros​​

​​Cons​​

​​Wire Mesh​​

Low cost, easy cleaning

Clogging risk

​​Vane Pack​​

High capacity

Higher pressure drop

​​Fiberbed​​

Submicron removal

Frequent replacement

 

6.​​Certifications & Customization​​

​​

1. Quality Standards​​

​​ISO 9001​​: Manufacturing process

​​ASME Section VIII​​: Pressure vessel integration

​​FDA​​: For food/pharma applications

 

​​2. Special Designs​​

​​Anti-Fouling​​:

Vibrating mechanisms for sticky liquids

 

Explosion-Proof​​:

Conductive coatings (ATEX Zone 1)

 

​​3D-Printed​​:

Custom geometries for complex flows

 

​7.Selection Guide​​

 

1.​​Identify Droplet Size​​ (Laser diffraction test)

2.Check Chemical Compatibility​​ (Material selection chart)

3.​​Calculate Gas Velocity​​ (Avoid re-entrainment)

4.​​Choose Mounting Style​​ (Top/bottom/side entry)

 

​​8.Free Services

 

✓ CFD simulation for optimal efficiency

✓ On-site droplet size measurement

✓ Retrofit feasibility studies

 

​​9.Contact for

 

Material samples & test reports

Emergency replacement kits

OEM drawings for integration

Demister Customer Evaluation

United States

March 6, 2024

United States

The demister shows excellent separation efficiency. It significantly reduces liquid carryover and improves the overall performance of our gas processing system.

Germany

April 13, 2024

Germany

We are very satisfied with the stable performance of this demister. It operates reliably under continuous operation and meets our process requirements.

United Kingdom

May 20, 2024

United Kingdom

The demister is well-manufactured with consistent quality. Installation was easy, and pressure drop across the system remained very low.

Canada

June 5, 2024

Canada

This demister effectively improves gas purity and protects downstream equipment. It has helped reduce maintenance frequency in our plant.

Australia

July 9, 2024

Australia

Custom specifications were produced according to our operating conditions. The demister performs efficiently even in high-temperature and corrosive environments.

Demister FAQ

  • What is a demister used for?

    A demister is used to remove liquid droplets from gas streams, improving gas purity and protecting downstream equipment.

  • What types of demisters are available?

    Common types include wire mesh demisters, vane demisters, and fiber bed demisters, selected based on application requirements.

  • What materials can demisters be made from?

    Demisters can be manufactured from stainless steel, FRP, polypropylene (PP), PTFE, and other materials depending on corrosion and temperature requirements.

  • Can the demister be customized?

    Yes, customization options include size, thickness, material, separation efficiency, and operating conditions.

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